Autoclaved Aerated Concrete (AAC)

Floor & Roof PANEL

Structural precast panels that are faster, lighter, and less expensive than conventional steel and concrete floor & roof systems

Load-bearing Panels

For CFS, Steel, and Concrete Frames

Max Span
19’-8”

4-Hour Fire Rating

STC 46-53 Sound Reduction

Fast
installation

Floor & Roof panels

How it works

Precast AAC floor and roof panels are lifted into place and set on cold-formed steel, structural steel, AAC masonry, or concrete structural frames, joints are grouted, and panels are locked together with a cast-in-place concrete ring beam.

Structural Frame

Floor & Roof
Panels

Floor/Roof Finish

WHY BUILDING OWNERS CHOOSE AAC FLOOR & ROOF PANELS

Owners choose AAC floor and roof panels for reduced construction time and costs along with improved occupant experience, fire protection, and long-term durability.

DURABILITY + RESILIENCE

Moisture and rot resistant
Fire protection

PERFORMANCE

Improved occupant experience
High sound reduction
Reduced assembly and structure weight
Thermal performance

LOWER TOTAL COSTS

Faster installation
Construction cost savings
Reduced trade coordination and sequencing risk

WHERE FLOOR AND ROOF PANELS ARE USED

Floor and roof panels are well-suited for projects requiring high quality occupant experiences, fire resistance, and construction time and cost savings.

Hospitality
Senior Care
Student Housing
Multifamily
Healthcare
Office

COMPARISON TO TRADITIONAL FLOOR AND ROOF SYSTEMS

AAC floor and roof panels simplify and speed up construction compared to conventional floor and roof assemblies while providing best-in-class performance and durability.

COMPARISON TO TRADITIONAL FLOOR AND ROOF SYSTEMS

AAC floor and roof panels simplify and speed up construction compared to conventional floor and roof assemblies while providing best-in-class performance and durability.

Wood and Metal Framing

WEAK POINTS

Combustible and vulnerable to fire damage

Susceptible to moisture and rot

Requires multiple layers of materials and construction steps

Low performance systems

AAC ADVANTAGE

Non-combustible construction

Fully integrated structural system

Precast assembly that reduces construction steps and time

Resistant to moisture, mold, rot, and pests

Steel Deck + Concrete

Weak Points

Multi-step process (decking, reinforcing, pouring, curing)

Longer schedules due to pouring and curing time

Additional fireproofing steps

Significant weight and

AAC ADVANTAGE

Precast panels eliminates need for concrete pours

Faster installation sequence

Fewer trades and steps

Integrated fire protection

Cost and time savings

Precast Hollow-Core Concrete

Weak Points

Heavier and larger panels requiring larger equipment

Limited field modification flexibility

Not insulated

AAC ADVANTAGE

Lighter weight panels

Simplified detailing and installation

Faster and more flexible installation

Insulation and fire protection included

SYSTEM


Wood and Metal Framing


Steel Deck + Concrete

Precast Hollow-Core Concrete

WEAK POINTS

Combustible and vulnerable to fire damage

Susceptible to moisture and rot

Requires multiple layers of materials and construction steps

Low performance systems

Multi-step process (decking, reinforcing, pouring, curing)

Longer schedules due to pouring and curing time

Additional fireproofing steps

Significant weight and structural requirements

AAC Advantage


Heavier and larger panels requiring larger equipment

Limited field modification flexibility

Not insulated

Non-combustible construction

Fully integrated structural system

Precast assembly that reduces construction steps and time

Resistant to moisture, mold, rot, and pests

Precast panels eliminates need for concrete pours

Faster installation sequence

Fewer trades and steps

Integrated fire protection

Cost and time savings

Lighter weight panels

Simplified detailing and installation

Faster and more flexible installation

Insulation and fire protection included

TYPICAL ASSEMBLIES & INSTALLATION

Floor and roof panels are placed on structural frames, locked together with grouted keyways and concrete ring beams, and then finished with common floor finishes or roofing materials.

Panels typically weigh 350-1,300 pounds
Can use smaller cranes
Fast installation with 4-5 person crew
UL fire-rated assemblies available

  • typical assembly

    1. Floor finish

    2. Floor panel

    3. Structural frame (CFS, steel, concrete)

    4. Ceiling finish

  • FLOOR FINISHES

    • Carpet

    • Ceramic Tile

    • LVT

    • Wood flooring

  • ROOF FINISHES

    • Tapered polyiso insulation and roof membrane

    • Spray polyurethane foam

REQUEST A VALUE ENGINEERING COMPARISON

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